Utilizing the lost-foam casting process, the castings achieve high precision, smooth surfaces, and a dense microstructure—plus, the process is environmentally friendly, making it a green casting solution for the 21st century. This production line boasts an annual capacity of 5,000 metric tons in lost-foam casting.

CNC electric 1000T screw press featuring high striking precision, excellent product consistency, and superior forming accuracy—perfect for meeting the demanding requirements of forged components.

This production line extensively utilizes CNC machining processes, ensuring stable processing quality, high precision, and excellent repeatability—enabling efficient and fully automated manufacturing. Currently, the line is equipped with 30 CNC lathes, 20 CNC vertical milling machines, 5 digitally controlled horizontal boring machines, and 3 CNC broaching machines.

Used for machining the inner bore of press rings. It offers high production efficiency, excellent processing quality, and consistent results, with typical precision ranging from IT9 to IT7 and surface roughness values (Ra) between 1.6 and 0.8 µm. However, since each broach tool in a single broaching machine can only process one specific size, and broaches are relatively expensive, broaching machines are primarily suited for large-scale mass production.

The well-type gas carburizing furnace is a new-generation, energy-efficient, batch-operated heat treatment electric furnace designed primarily for gas carburizing steel components. This series of carburizing furnaces features uniform furnace temperatures, rapid heating, and excellent insulation, which significantly accelerates the carburizing process while ensuring a consistent carbon potential atmosphere and even penetration depth throughout the workpieces. Importantly, even when furnace pressure is increased, there are no leaks whatsoever, further enhancing both production efficiency and the overall quality of the carburized layers.

The spray coating production line’s entire system is designed based on advanced international concepts and parameters—eliminating the need for thinners, ensuring zero environmental pollution during application, and posing no toxicity or harm to human health. The coating boasts exceptional surface quality, with outstanding adhesion and robust mechanical strength. Additionally, the curing time for spray-coated applications is remarkably short, while the resulting coating exhibits superior resistance to corrosion and abrasion, ultimately delivering enhanced surface quality for oil extraction machinery.

It can detect the carbon equivalent (CEL), carbon content, silicon content, pouring temperature (TM), liquidus temperature (TL), and solidus temperature (TS) in molten iron materials such as gray iron, ductile iron, malleable iron, and compacted graphite iron.

Accurately and objectively analyzing the matrix structure, impurity levels, and compositional elements of metals or other materials provides a reliable foundation for product quality, enabling companies to base their quality control efforts on solid scientific principles, thereby enhancing overall management practices. It also serves as an effective tool for new product development and quality monitoring. This advanced analysis can quantitatively determine the percentage content of phases such as pearlite and ferrite, measure grain size, assess phase area percentages, evaluate coating (e.g., carburized layer) and plating thicknesses, assess porosity levels, evaluate graphite sphericity in ductile iron, analyze particle size and count, measure weld penetration depth, and even determine fiber diameters.

Accurately and objectively analyzing the matrix structure, impurity levels, and compositional elements of metals or other materials provides a reliable foundation for product quality, enabling companies to base their quality control efforts on solid scientific principles, thereby enhancing overall management practices. It also serves as an effective tool for new product development and quality monitoring. This advanced analysis can quantitatively determine the percentage content of phases such as pearlite and ferrite, measure grain size, assess phase area percentages, evaluate coating (e.g., carburized layer) and plating thicknesses, assess porosity levels, evaluate graphite sphericity in ductile iron, analyze particle size and count, measure weld penetration depth, and even determine fiber diameters.

Rockwell and Brinell Hardness Testers: Capable of measuring Brinell hardness values for both ferrous and non-ferrous metals.

Brinell hardness tester: Capable of measuring Brinell hardness values for both ferrous and non-ferrous metals.

Complete tensile, compression, and bending tests on both metallic and non-metallic specimens, ensuring compliance with national standard requirements.